The operating problem
What the plant could not see, explain or decide with confidence.
ClariFab Case Studies
Evidence from
real production.
Selected projects showing how independent sensing, machine vision and fit-for-purpose information systems change operational decisions.
Customer identities and sensitive process details are removed. The problem, evidence and business value remain.Published cases & solution concepts
Built around the decision — not the technology list.
FEATURED CASE · ANONYMISEDMANUFACTURING INTELLIGENCE PLATFORM
A full staffed shift contained roughly three hours of productive equipment operation.
An independent information layer exposed hidden downtime, multiple flow constraints, avoidable staffing cost, real-time quality loss and cycle optimisation opportunities around an established automated line.
OPERATING TIMEHidden losses made measurableLABOUROne permanent workstation shown unnecessaryQUALITYDefects visible during productionPROCESSCycle phases optimised with evidence
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ENGINEERING DECISION STUDY · USED AUTOMATIONMODERNIZATION STRATEGY
Should a used line be recommissioned, re-automated or instrumented?
A side-by-side decision study compares cost, lead time, controls intervention, risk and business value — and builds a smarter evidence-led path between the extremes.
Explore the decision study ↗
DRILLED FURNITURE COMPONENTSMACHINE VISION · WOOD PROCESSING
Was every conveyor-processed part drilled correctly?
A vision station checked the completed hole pattern on moving wooden components and classified each part for acceptance, rework or rejection.
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SOLUTION CONCEPT · VISION-GUIDED SORTINGMACHINE VISION · ROBOTIC HANDLING
Can mixed products be identified, sorted and packed in one cell?
A line-side camera classifies small black and white electrical enclosures, tracks each product and directs a robot to place it into the correct shipping carton.
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SOLUTION CONCEPT · CUSTOM OEEFIT-FOR-PURPOSE INFORMATION SYSTEM
What if the standard OEE formula did not describe the real production day?
A custom system combines machine states, product-specific rates, changeovers, quality and incident handling into one operational picture built around the plant’s actual workflow.
Explore the solution concept ↗A growing field library
Four to five focused case studies — each answering a different production question.
Additional cases are being prepared as projects reach a point where the operational result can be explained clearly without exposing customer-sensitive information.
Production visibilityQuality & wasteFlow & bottlenecksCycle optimisationLegacy-line modernisation
A consistent case-study format
Every case will make the evidence easy to judge.
The evidence created
Which independent signals and contexts revealed the real behaviour.
The business decision
What changed in downtime, labour, quality, waste, flow or investment.
A relevant problem is enough to start
Your line may become the next useful case.
ClariFab starts with one costly blind spot and builds the minimum evidence needed to act on it.
Discuss a production problem