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Case study / Machine vision in wood processing

Was every part
drilled correctly?

A conveyor vision station identified the completed drilling pattern on wooden components and classified each part before it continued through production.

See the inspection logic
ClariFab compact edge vision device mounted above a furniture-panel conveyor
CLARIFAB EDGE VISION DEVICELOCAL IMAGE INFERENCE
CaptureYOLOv8 inferenceRouting decision

A completed drilling operation needed to be verified at conveyor speed.

The presence of a part did not prove that its hole pattern was correct. A component could contain the expected number of holes and still be unsuitable because one feature was missing, additional or displaced. Manual inspection introduced delay and made consistent sorting difficult.

Count alone was not enough. Every feature needed position and tolerance context.

Same hole count.Different manufacturing result.

From a moving component to a routing decision.

Multi-spindle industrial machine drilling laminated particleboard furniture panels
THE PROCESS BEING VERIFIEDFurniture-panel drilling before vision inspection and sorting
01Trigger

Detect the part and bind the image to its conveyor position.

02Stabilise

Normalise orientation and separate features from natural wood texture.

03Compare

Check detected holes against the required pattern and tolerance regions.

04Classify

Issue a clear accept, rework or reject result with image evidence.

ACCEPTPattern complete and inside toleranceContinue to the next production operation
REWORKRecoverable drilling deviationRoute to a defined correction process
REJECTMissing, additional or unusable featureRemove before more value is added
ClariFab compact edge vision device mounted above a furniture-panel conveyorCONCEPTUAL DEVICE VISUALISATION

Inspection was processed locally, next to the production line.

The compact ClariFab device combined image capture and inference in one line-side enclosure. It did not need to send every production image to a remote cloud service before making a sorting decision.

COMPUTERaspberry Pi 5Runs capture, preprocessing, inference and result handling at the edge.
IMAGINGRaspberry Pi Camera Module 3Captures the completed drilling pattern under controlled viewing conditions.
POWERDedicated power boardProvides a stable line-side power interface for continuous operation.
MODELTrained YOLOv8 modelRecognises the relevant hole features and supports pattern classification.
LOCAL OUTPUTPart ID · detected features · confidence · classification · image evidence

The system protected downstream value — not only the drilling operation.

01

Earlier defect containment

Incorrectly processed parts could be separated immediately instead of consuming more machine time, labour and material in later operations.

02

Consistent sorting logic

Every component was evaluated against the same pattern and position rules, reducing dependence on subjective manual judgement.

03

Production-speed inspection

Quality verification happened on the conveyor without creating a separate inspection queue or slowing the normal material flow.

04

Traceable quality evidence

Images and results preserved what was detected, where the deviation occurred and how the routing decision was made.

The machine performed the drilling. The vision system verified the result.

The inspection layer observed completed parts without replacing the drilling controls. Camera, lighting, product trigger and conveyor context produced a deterministic quality result that could support sorting and engineering analysis.

EXISTING LINEDrilling operation · Conveyor · Machine controls
VISION STATIONTrigger · Camera · Lighting · Feature detection
DECISION LOGICProduct pattern · Position tolerance · Classification
OUTPUTAccept · Rework · Reject · Image evidence
MACHINE VISION · FEATURE DETECTION · CONVEYOR TRACKING · TOLERANCE CONTROL · AUTOMATIC SORTING

This case is intentionally anonymised. The inspection principle and operational value are preserved; customer identity, part geometry, production rate and sensitive tolerance values are not disclosed. Reference photography: Merton A/S and V-Trust.

Which operation still depends on someone looking at every part?

ClariFab can define the imaging conditions, inspection logic and minimum useful routing output for a production-speed pilot.

Discuss a machine vision pilot